Custom Corrugated Boxes: A Comprehensive Guide

Have you ever wondered what the difference is between cardboard and corrugated boxes? Of course, you will!

The terms cardboard and corrugated are sometimes confused. "Corrugated fiberboard box" is the correct technical name. Cardboard Packaging is made of chipboard and is used to encase lighter-weight items such as food, electronics, and board games.

Corrugated boxes are commonly utilized in the retail business to transport heavy-duty products over great distances. They are more durable and can help present your products on shop shelves in an appealing manner. This post will be intriguing since it will offer you sufficient knowledge on shipping boxes, including their composition, types, and inner materials.

Secure your seatbelt! It's going to be a fascinating ride.

Composition of Corrugated Boxes

Linerboard and heavy-duty paper material are used to construct Custom Corrugated Boxes. The outside, flat surface that adheres to the medium is called the liner or paper cardboard. The curly, fluted layer sandwiched between two outside linerboard paper layers makes up the middle layer. The strength will vary depending on the blend of linerboard and intermediate curled layer.

·     Single face: One curly fluted layer is attached to a flat sheet of paper board material, exposing the flutes.

·    Single wall: the corrugated medium is glued between two sheets of linerboard. Also referred to as double face.

·         Double-wall: Two curly fluted layers within three sheets of paper board.

·        Triple wall: Three fluted layers are sandwiched between four sheets of paper board material.

Different Kinds of Flutes for Corrugated Boxes

These Custom Boxes Wholesale are made from a wide range of flute profiles. Vertical tensile properties and cushioning are increased with larger flutes. Smaller flutes provide structural stability while allowing graphics and imagery to be engraved.

The following are the top five flute profiles:

·         A-flute: There are about 33 flutes per foot. The corrugated flute pattern is the original.

·         B-flute: It has about 47 flutes per foot and is 1/8" thick, making it ideal for canned goods.

·         C-flute: 5/32" thick and approximately 39 flutes per foot; excellent for shipping boxes.

·         E-flute: It has about 90 flutes per foot and is 1/16" thick.

·     F-flute: It has about 125 flutes per foot and is 1/32" thick, making it ideal for modest retail product packaging.

Designing Layouts of Custom Corrugated Boxes

The bulk of these Custom Printed Packaging Boxes are divided into the following groups:

1.      Telescope boxes

2.      Folders

Apart from these styles, corrugated packaging allows customers to customize boxes according to their product preferences and marketing campaigns. Let's look at a few box styles and see which one is best for your product:

1.     Telescopic Boxes

These boxes are usually made up of top and bottom sections that fit together. The lid or cover of a telescope-shaped box extends over at least two-thirds of the depth of the bottom component. The following are examples of common packing styles:

·    Full telescopic boxes: Design style container with a cover is another name for them. Two-piece boxes, also known as Custom Shoe Boxes, are made up of two scored and slotted trays.

·     Full telescopic half slotted container: Half slotted containers were used to make the lid and tray.

2.   Folders

These are made out of one or more pieces of combination board that has been scored to fold around the product and have an unbroken bottom surface. This box comes in a variety of styles, including:

·   One-piece folder: One piece of wood is cut to create a flat bottom, with flaps forming the sides and ends, and side flap extensions joining to form the top.

·   Five-panel folder: A fifth panel serves as the closing flap for a single cut and scored piece, entirely covering a side panel.

·   Trays: Trays are made from a single piece of composite board, with an uninterrupted bottom and multiple layers of corrugated in the end panels.

Customized Inserts for Corrugated Boxes

Inserts are used to segregate or cushion products, as well as to reinforce Custom Boxes and fill vacant spaces. They might be anything from separators to partitions to other inside packaging components. They come in a variety of shapes, including rectangular, scored, perforated, and die-cut. Bespoke inserts for customized boxes include the following:

·      Tubes: Rectangular tubes are scored and folded into a multi-sided framework.

·    Dividers: In order to fit many products in a box and minimize collisions during shipping, dividers or partitions are etched within the box. This type of insert is typically utilized to ship delicate and glassware items over long distances.

·     Pads: Pads are solid fiberboard sheets that are plain shaped and used to fill empty faces or offer different layers or portions to goods.

·     Inner packaging pieces: This is a folded fiberboard insert that is used to fill empty spaces, segregate items, and ensure long-term quality control.

·       Corrugated boxes with wings: This style is the most fascinating one among all the designing layouts.  The wings of these boxes assure an organized box structure and product safety.

·    Custom printed corrugated boxes: These boxes have your items' names embossed on them to help them become noticed. The company's logo and name are a terrific method to maximize the value you bring from your product packaging.

·       Corrugated boxes with inserts: When a product needs to be secured in place, a custom insert comes in helpful, and it gives the Colored Corrugated Boxes an added layer of protection. This type of packaging might be great for some delicate commodities, such as cosmetics.

·    Custom inserts must be made to fit the box's size, shape, and dimensions. These boxes are visually appealing while still being secure enough to keep their contents in place while being shipped across vast distances.

Wrap Up

The phrases cardboard and corrugated are frequently misunderstood. Corrugated boxes, on the other hand, are not the same as cardboard packing. I hope you've learned everything you need to know about corrugated material composition, kinds, flute profiles, design layouts, and bespoke inserts.

You should contact a professional box packaging company for the creation of customized boxes; they will assist you in designing boxes that are suited for your goods. The Custom Box Packaging is an excellent solution since it allows you to create the box using innovative die-cutting technology and the highest quality materials while maintaining environmental sustainability.

Enjoy happy packaging!